Timber kit construction

Timber kit buildings, built mainly after 1980, can be clad in many materials.

Timber kit buildings have the advantage that the frames can be made off-site in the dry and then quickly erected. The thickness of the timber kit walls provides space for insulation which can save more energy. A timber frame supports the structure of the building.

The external skin of a timber frame building can be made of a range of materials: 

  • brick
  • brick and render
  • render over cladding board
  • zinc
  • timber
  • resin impregnated cladding boards
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Brick effect claddingJohn Gilbert

The cavity within the wall needs to be vented to allow moisture to drain and to ventilate the timber. An internal vapour barrier stops moist air from inside your flat forming condensation within the timber kit. Breathable materials can also be used which allow vapour transfer through the kit to prevent condensation within timber frame.

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Cladding boardJohn GilbertModern products can need repair as much as older ones

With timber frame construction the whole structural frame and the separating floors are made from timber. However the common stairwell is usually made with concrete floors and brick or block walls for fire protection.

How to tell if your building is timber framed

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Vents in timber kit buildingJohn GilbertShown here in brick cladding, similar vents can be seen in rendered walls

Look for vent holes in the walls above windows and above and below floors.

Modern blocks of flats over four storeys in height will probably be steel framed with concrete floors.

Structural problems 

Check for any cracking across brickwork or movement in the brickwork such as the cills kicking up. This can suggest excessive shrinkage of the kit. This can become a problem in 2, 3 and 4-storey buildings. As the kit drops down, it then pushes up the cills. This effect is more likely to be noticed at the top floor of 4-storey tenements as this is where the greatest effect of the shrinkage will be seen. An engineer may be needed to advise on any remedial work although the movement need not be significant in structural terms.

Cracks may also appear at the top of flat entrance door frames inside the close because the close stair walls are built in brick or concrete and don’t shrink like the timber kit.

Distorted or cracked cladding boards can occur if the design has insufficient allowance for thermal movement.

 

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Timber kit shrinkageJohn GilbertThe inner timber frame on which the cill rests has shrunk causing the cill to drop inwards

Damp related problems

If there are localised damp areas inside, is mould developing or is it a wet patch?

  • if damp, the cavity may be breached or a damp proof course may be defective
  • if mould is present it may be that the wall is cold because there is a lack of insulation or a “cold bridge” has been formed by solid timbers or mortar fallen into the cavities

Ensure that ground levels are not allowed to be built up so that they cover the damp proof course

Timber or board cladding may have been fixed to timber battens fitted to the frame.  The gaps between the battens must be kept ventilated to prevent damp building up.

One common damp problem in timber kit construction occurs where a bay or part of the building juts out. To acheive this, a steel beam may be placed in the roof.  Whilst the roofspace should be ventilated, sometimes the steel beam is not insulated. It provides a cold surface which allows water vapour to condense and drip down onto the ceiling below. It often appears as if it is penetrating dampness. It can be remedied by adding insulation over the beam and ensuring there is a good vapour barrier throughout the ceiling.

Insulation problems

Older timber frame buildings were sometimes built with shallower timber frames leaving less room for insulation.

Quilt insulation that is hung within the timber frame is usually contained in netting.  The insulation can slump or the builder may not have taken care in fixing the mineral wool properly. This defect is hard to spot except by using an infra red camera.

Noise problems in timber kit separating walls

Timber frame separating walls do not have the same mass as brick or concrete walls, so it is important that the walls are isolated from one another. This is more of a problem in pre-1980s timber frame buildings.

The diagram below shows the range of different party wall construction build ups. The simplest has a mineral wool quilt suspended between the existing buildings. A more effective sound proofing design is one where both walls have a mineral wool lining plus an inner sheathing board. The timber frame is covered in two layers of plasterboard for fire protection. The plasterboard joints of each layer should be offset so they don't coincide with the second layer (stagger bonded).

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Simple timber kit wall constuctionJohn GilbertInsulation quilt to one side of wall only: stagger joint plasterboard

 

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Modern timber kit party wallJohn GilbertInsulation quilt to both sides: inner timber sheathings and stagger joint plasterboard

If electrical sockets or services are cut into the separating wall then sound pathways may be created. A better design would have a ‘service zone’ consisting of an additional layer of plasterboard on battens to accommodate electrical wiring.

Other construction problems which can lead to noise penetration:

  • sometimes the two parts of the cavity are built too close together.
  • slumped or missing insulation
  • plasterboard sheets used in the wall lining may not have been stagger jointed so there is no overlap and gaps are created which allow noise through

Noise solutions in timber kit separating walls

Get a specialist acoustic survey before deciding on a solution. The following options may be considered depending on the frequency of noise transmission:

  • if the cavity wall is sheathed with a timber panel on the cavity side, then a blown fibre insulation can be injected into the voids between the timber studs in the frame (each leaf of the separating wall has to be  sheathed otherwise the blown fibre will fill the cavity and thus make contact with the other wall, allowing sound to travel across)
  • a metal frame and channel can be fixed to the wall, a 50 mm insulating quilt added between the frames, then covered with two layers of plasterboard.
  • an independent wall lining can be built 20 mm from the existing party wall, connected only at the floor and ceiling.

Professional help recommended?

Get professional help if you detect cills dropping inwards.

Further information

Timber Research and Development Association 'Timber Frame Construction'